Production Engineer with 9 years of experience in overhead crane and material handling equipment industrial manufacturing Oil & Gas, EPC/EPCIC. Experienced in production and project management, production planning, lean manufacturing, and quality control compliance. Strong engineering technical knowledge with hands-on experience in SAP S/4 HANA systems and Computer-Aided Design (CAD). Certified Lean Six Sigma Green Belt, CSWIP Welding Inspector 3.1 and Project Management Professional PMP. Proven ability to improve manufacturing efficiency, meet project deadlines, and lead cross-functional teams.
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Process and Production Management
• Enhanced production efficiency by 15% through optimized planning strategies, streamlined
workflows, and reduced bottlenecks in fabrication, collaborating with design engineering.
• Reduced material costs by 10% by developing precise cutting plans, optimizing material
utilization, and minimizing waste in production processes.
• Streamlined reporting processes by 30% automating capacity utilization and QC inspection
reports using SAP S/4 HANA, providing insights to management.
• Enhanced workplace safety, resulting in a 25% decrease in safety incidents, through regular
inspections, weekly briefings, and implementing safety protocols.
Process and Production Manufacturing
• Develop and improve manufacturing processes including assembly, fabrication, and
inspection activities.
• Prepare production schedules, workflows, resource allocation plans, and capacity planning
reports.
• Manage raw material ordering, machine setup, jig preparation, and factory maintenance
activities.
• Enhanced production processes for assembly, fabrication, and inspection, collaborating with
the Design Engineering Team and HOD to improve manufacturability and improve OEE by
10%.
• Work on fabrication technical drawing of standard crane (Configurable to Order) and special
crane (Engineered to Order).
• Specialize in ERP System SAP S/4 HANA System Process. Receive Sales Order until Sales
Order Closing.
• Bukit Raja Factory representative in Global Factory Lean Manufacturing.
• Implemented Lean Manufacturing principles including Kaizen, 5S, SIPOC and TPM at the
Bukit Raja Factory, optimizing crane production and reducing waste by 15%.
• Conduct root cause analysis for defects and process issues
Project Management
• Ensure products are delivered on time, within budget, and at the required quality.
• Managed production operations, supervising production supervisors and operators, allocating
manpower, and overseeing daily shop floor management for a Lean Production Factory of 30
production staff.
• Launch an engineering technical training platform used by 12 employees, which streamlined
learning processes and equipped team members with essential skills, leading to a notable
improvement in support efficiency.
• Maintains discipline, motivation, and safety culture in the workforce.
• Ensured on-time product delivery by liaising with the Project Department and Operation
General Manager, monitoring production timelines, resolving bottlenecks, and achieving a
95% on-time delivery rate.
• Monthly presentation Global IE Crane Supply KPI Reporting and represent Malaysia factory.
Health, Safety & Quality Compliance
• Ensure compliance with safety standards ISO 9001 for Quality Management System (QMS)
and ISO 14001 for Environmental Management System (EMS).
• Inspect raw materials, weldments, fabricated parts, and finished assemblies for compliance
with drawings, welding procedures (WPS), quality standards (QAP) and inspection test plan
(ITP).
• Involve in Quality Control responsible for ensuring that all overhead crane components and
assemblies comply with relevant fabrication standards, customer specifications, and safety
regulations. This role involves inspection, testing, documentation, and reporting throughout
the manufacturing process
• Verify load tests, functional tests, and alignment of crane structures and hoisting mechanisms.
• Oversee painting/coating inspections, including surface preparation and thickness checks.
• Maintain quality records such as material certificates, welding logs, calibration reports,
WPQR/WPS compliance.
• Ensure traceability of materials and components used in fabrication.
• Prepare PoWRA (Point of Work Risk Assessment) and Preventive Maintenance Plans.
Sales Costing & Supply Chain Management
• Involve with sales team to prepare costing, quotations and monitor efficient execution of job
to ensure timely completion to meet customer requirement and achievement of profitability
targets.
• Execute project costing and tenders, and negotiate terms based on levels of authority and
ensure that quotations meet the company’s profitability targets and contract terms.
• Formulate solutions and specifications based on customer requirement.
• Execute planned sales activities through market survey, sales leads, cold calls
• and periodic visits to prospective customers.
• Work on production costs, optimizes material usage, and reduces waste.
• Work with the supply chain to ensure timely availability of raw materials.
• Responsible for full-cycle engineering procurement including RFQ issuance, technical &
commercial evaluation, vendor negotiation, and PO management. Experienced in reading
engineering drawings, verifying material specifications, evaluating MTC, and ensuring timely
delivery to support project execution.
Project Management
• Managed end-to-end project execution for lifting equipment, material handling systems,
structural steel fabrication, refurbishment, maintenance, and ATEX/IECEx-certified
equipment projects.
• Coordinated multidisciplinary teams comprising Engineering, Procurement, Manufacturing,
QA/QC, Documentation, Logistics, and Service departments throughout the project lifecycle.
• Developed and monitored project schedules, resource allocation plans, manpower utilization,
and production priorities to ensure on-time project delivery.
• Controlled project budgets, engineering man-hours, production man-hours, procurement
costs, subcontractor activities, and overall project expenditures.
• Conducted project progress reviews and coordinated corrective actions to mitigate schedule
delays, cost overruns, quality issues, and resource constraints.
• Liaised with customers, suppliers, subcontractors, certification bodies, and internal
stakeholders to ensure project requirements and milestones were achieved. And kick off
meeting for project execution.
Process and Production Manufacturing
• Involved in the fabrication, assembly, testing, and delivery of ATEX-compliant material
handling and lifting equipment for Oil & Gas, Petrochemical, Chemical Processing, and
Hazardous Area applications.
• Coordinated manufacturing activities for offshore lifting and maintenance equipment
including Portable Access Platforms, Cylinder Handling Trolleys, Counterbalance Davit
Cranes, Maintenance Carts, Davit Systems, and Maintenance Tool Cabinets.
• Reviewed fabrication drawings, material specifications, bills of materials (BOM), and
production requirements prior to manufacturing release.
• Monitored fabrication progress, resource allocation, production schedules, and delivery
milestones to ensure compliance with project timelines.
• Coordinated with QA/QC, procurement, planning, and workshop teams to ensure fabrication
activities met project specifications and client requirements.
• Implemented surface preparation and painting activities in accordance with ISO 8501, ISO
8502, ISO 8503, ISO 19840 and ISO 4624 requirements.
• Coordinated qualification and competency requirements for coating applicators, blasting
operators and painting personnel certified by ACQPA, FROSIO and NACE standards.
• Managed surface preparation, abrasive blasting, coating application, DFT inspection,
adhesion testing and final coating acceptance activities for lifting equipment and structural
steel fabrication projects.
• Ensured compliance with protective coating systems, corrosion protection requirements,
painting quality control procedures and client specifications for Oil & Gas and industrial
projects.
Quality Management and Compliance
• Ensured fabrication and assembly activities complied with ATEX Directive 2014/34/EU,
hazardous area requirements, and applicable ISO/EN standards.
• Maintained compliance with ISO 9001 Quality Management System and company ATEX
implementation procedures.
• Ensured manufacturing and welding activities complied with AWS D14.1, AWS D1.1, AWS
D1.6 and applicable customer specifications.
• Supported dimensional inspections, fit-up verification, welding activities, and final
equipment assembly prior to shipment.
• Assisted in maintaining project documentation, manufacturing records, inspection reports,
and quality dossiers for client submission.
• Contributed to the successful delivery of offshore material handling and maintenance
equipment for one of the world’s largest natural gas expansion projects.
• Participated in Factory Acceptance Tests (FAT), client inspections, and quality
documentation reviews.
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We will review the reports from both freelancer and employer to give the best decision. It will take 3-5 business days for reviewing after receiving two reports.